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Driven Diesel 6.0L Regulated Return System (includes Driven Diesel High Flow Banjos) (This item is drop shipped from Driven Diesel)

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Driven Diesel 6.0L Regulated Return System (includes Driven Diesel High Flow Banjos) (This item is drop shipped from Driven Diesel)

These are made to order and may result in longer then normal delayed shipping times.


Note from the manufacture: Please be aware that we DO NOT have a CARB EO# for our fuel system kits, and as of right now we do NOT have any plans to pursue one.  Sales of ANY of our fuel system kits into California (or any other state that uses the CARB system) will result in a customer’s vehicle possibly failing the visual emissions inspection.




The Driven Diesel Regulated Return Kit for the 03-07 6.0L Powerstroke Super Duty is an important part of the fuel system upgrade process. This kit eliminates the "dead-head" stock fuel rails and provides adjustable fuel pressure capability to the Powerstroke fuel system. This is done by tying the end of each fuel rail together through a Bypass Fuel Pressure Regulator. The Driven Diesel Regulated Return Kit also includes replacement Fuel Feed Lines (from the fuel filter to the cylinder heads) that replace the stock lines and banjo bolts with larger high flow units and eliminate the check valves. *A note from DP-Tuner: All Fuel systems upgrades are DROP SHIPPED from our supplier's warehouse. 7-10 day delivery delay should be expected due to this being a specialty item. If you are needing this sooner please call us to check on their "in-stock" status. A tracking number will be forwarded to you by email as soon as we receive it. *Overnight shipping not available on these items.

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SKU: DD-60FS-STD-RRK-V2
$669.95

  • Details

    These are made to order and may result in longer then normal delayed shipping times.

    Note from the manufacture: Please be aware that we DO NOT have a CARB EO# for our fuel system kits, and as of right now we do NOT have any plans to pursue one.  Sales of ANY of our fuel system kits into California (or any other state that uses the CARB system) will result in a customer’s vehicle possibly failing the visual emissions inspection.

    The Driven Diesel Regulated Return Kit for the 03-07 6.0L Powerstroke Super Duty is an important part of the fuel system upgrade process. This kit eliminates the "dead-head" stock fuel rails and provides adjustable fuel pressure capability to the Powerstroke fuel system. This is done by tying the end of each fuel rail together through a Bypass Fuel Pressure Regulator. The Driven Diesel Regulated Return Kit also includes replacement Fuel Feed Lines (from the fuel filter to the cylinder heads) that replace the stock lines and banjo bolts with larger high flow units and eliminate the check valves. 

    The primary benefits of this kit are significantly increased fuel flow "through" the heads, ensuring that each fuel injector has adequate fuel quantity and pressure all the time. Additionally, any air "bubbles" that may develop in the fuel system can pass through the heads and out the regulators return port to the tank, instead of through the fuel injectors...resulting in increased injector life and less injector noise. If you are installing new injectors (stock or aftermarket), we HIGHLY RECOMMEND this kit to protect your investment!

    Below are some of the key features of the Driven Diesel Regulated Return Kits:

    • Will Clear Stock and Aftermarket Turbocharger Setups

    • No Interference With Intercooler Tubes!

    Will fit BOTH Single and Dual Alternator Engines

    •EXCLUSIVE Custom Return Fitting with Integrated Fuel Filter Air Bleed (Driven Diesel is the ORIGINATOR of the Custom Machined Filter Bowl Fitting!)

    • Driven Diesel Custom High Flow Banjo Bolts

    • NEW Ford Fuel Bowl Fitting O-Ring Included!

    • High Quality FueLab Bypass Fuel Pressure Regulator

    • 12ga T-304 Stainless Steel Regulator Mounting Bracket

    • Marshall Liquid Filled Fuel Pressure Gauge

    • Custom CNC Bent S.S. Hard Lines with High Flow Banjo Fittings (These are NOT modified stock lines like some of our competitors use!)

    • High Quality S.S. Braided Teflon Fuel Lines with BLACK Protective Covering

    • Complete Kit with All Necessary Parts and Detailed Instructions

    • Special Long Handled 6mm Allen Tool Included!

    Use of this kit ELIMINATES the stock fuel pressure regulator assembly completely. You DO NOT need the Ford "Blue Spring" kit when using our Regulated Return since our kit!!!

    *A note from DP-Tuner: All Fuel systems upgrades are DROP SHIPPED from our supplier's warehouse. 7-10 day delivery delay should be expected due to this being a specialty item. If you are needing this sooner please call us to check on their "in-stock" status. A tracking number will be forwarded to you by email as soon as we receive it. *Overnight shipping not available on these items.